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Manufacturing

Bar stock in one door, boxed instruments out the other

Six stages, one plant. Each instrument is made to a controlled drawing and checked at every stage — not just at the end.

01

Drawing & CAD

Existing instruments are measured and re-drawn with tolerances agreed with you before any tooling is cut.

Check: Drawing sign-off
Drawing & CAD
02

Forging

Bar stock arrives with mill certificates. Blanks are drop-forged and the heat number is logged against the batch.

Check: Mill cert & heat number
Forging
03

Milling & grinding

Profiles milled to drawing, then serrations, box joints and cutting edges ground and matched by hand.

Check: Dimensions vs drawing
Milling & grinding
04

Heat treatment

Vacuum hardening and tempering to the hardness band the pattern calls for, Rockwell-sampled per batch.

Check: Rockwell hardness log
Heat treatment
05

Passivation & finish

Ultrasonic cleaning, passivation to ASTM A967, then satin, mirror or matt anti-glare finishing and laser marking.

Check: Corrosion & finish
Passivation & finish
06

Inspection & packing

Closure, spring, alignment and finish checked against the drawing. The inspection sheet ships with the carton.

Check: Final functional test
Inspection & packing
3–4 wks
First production order
10–14 days
Matched samples
25 pcs
Minimum per reference
134 °C
Autoclave-tested finish
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